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    • 专利摘要:
    The invention relates to a method for manufacturing a fibrous web, such as web of paper, board, tissue or the like. The method comprises obtaining at least one fibre suspension of lignocellulosic and/or cellulosic fibres and feeding the fibre suspension into an intermediate residence entity, such as pulper, storage tower or broke tower. Fibre suspension, which comprises bacterial endospores, is discharged out of the intermediate residence entity via an outlet after a residence time of at least 2 hours in the intermediate residence entity and after a time delay the fibre suspension is formed into a fibrous web. Bacterial endospores are sensitised for germination by adding a germinant surfactant, which comprises a primary or secondary ammonium head group and a linear unsubstituted C12-alkyl tail, to the fibre suspension at an addition point, which is located at the lower part of the intermediate residence entity or after the outlet of the intermediate residence entity, but before the formation of the fibrous web. The invention relates also to a treatment system.
    公开号:FI20176002A1
    申请号:FI20176002
    申请日:2017-11-09
    公开日:2019-05-10
    发明作者:Juhana Ahola；Marko Kolari
    申请人:Kemira Oyj；
    IPC主号:
    专利说明:

    METHOD FOR MANUFACTURING A FIBROUS WEB AND A TREATMENT SYSTEM
    The present invention relates to a method for manufacture of fibrous web as well 5 as to a treatment system according to the preambles of enclosed independent claims.
    Bacterial cells are normally present in aqueous environments of pulp mills as well as paper, board and tissue mills. Bacterial growth in the process is commonly 10 monitored and limited by using various measures, e.g. by feeding of biocides into the process flows. There are also many other ways to destroy or kill vegetative bacterial cells. For example, in manufacture of paper and board the vegetative bacteria are destroyed also by heat in the drying section of a paper or board machine. However, some bacterial cells form endospores, which are highly 15 resistant to common destruction methods effective for vegetative bacteria, such as heat, disinfectants, chemical biocides, desiccation, ultraviolet light and ionizing radiation. The endospores may remain viable but dormant for prolonged periods, even for years, until the external conditions become favourable, after which a transformation, i.e. germination, of bacterial endospores into vegetative bacteria 20 takes place.
    The amount of endospores in the final paper or board product may be a problem, especially if the product is intended for hygiene purposes, food packaging or beverage packaging. Consequently there is an interest in the paper and board 25 production to reduce not only the amount of vegetative bacteria but also the dormant endospores.
    Problems are often encountered when there is a production stop, either planned or unplanned, at the paper or board mill. Pulp is stored in large storage towers, and 30 during the production stop, the conditions in storage towers may change in a manner that promotes formation of endospores. During the production stop it is hard or impossible to feed biocide into the storage tower, at least so that the whole pulp volume inside the tower could be treated. Furthermore, the large size of the
    20176002 prh 09 -11- 2017 storage towers may lead to inadequate mixing and/or formation of poorly mixed zones inside the tower, even during normal production conditions. After the storage tower, especially after a production stop, the pulp may contain too much endospores, which means that the produced paper or board does not meet the 5 quality requirements and must be sold at lower price or completely discarded. In addition to storage towers, bacterial endospores may cause problems in other process stages with long residence times, for example in pulpers for pulp and broke. Consequently, there is a need for a solution that would enable effective endospore control immediately after process stages with long residence times, 10 especially after pulper(s) and/or the storage tower(s).
    An object of this invention is to minimise or possibly even eliminate the disadvantages existing in the prior art.
    Another object of the present invention is to provide an effective method for quantitatively reducing bacterial endospores in the aqueous environment of pulp mill, paper mill or board mill, especially after the storage tower or the like or after a production stop.
    A further object of the present invention is to provide a composition for effectively sensitising bacterial endospores for germination in the aqueous environment of pulp mill, paper mill or board mill.
    These objects are attained with the invention having the characteristics presented 25 below in the characterising parts of the independent claims.
    Some preferred embodiments of the invention are presented in the dependent claims.
    The features recited in the dependent claims and the embodiments in the description relate, whenever applicable, both to the method as well as to the treatment system, even if not always explicitly stated so.
    20176002 prh 09 -11- 2017
    In a typical method according to the present invention for manufacturing a fibrous web, such as web of paper, board, tissue or the like, the method comprises (a) obtaining at least one fibre suspension of lignocellulosic and/or cellulosic fibres, (b) feeding the fibre suspension into an intermediate residence entity, such as 5 pulper, storage tower or broke tower, (c) discharging fibre suspension, which comprises bacterial endospores, out of the intermediate residence entity via an outlet after a residence time of at least 2 hours in the intermediate residence entity, (d) forming after a time delay the fibre suspension into the fibrous web, wherein bacterial endospores are sensitised for germination by adding a germinant surfactant, which comprises a primary or secondary ammonium head group and a linear unsubstituted C12-alkyl tail, to the fibre suspension at an addition point, which is located at the lower part of the intermediate residence entity or after the 15 outlet of the intermediate residence entity, but before the formation of the fibrous web.
    Typical treatment system according to the present invention for sensitising bacterial endospores for germination in a manufacture of a fibrous web, such as 20 web of paper, board, tissue or the like, comprises
    - a germinant surfactant, which comprises a primary or secondary ammonium head group and a linear unsubstituted C12-alkyl tail, and
    - at least one biocidal agent.
    Now it has been surprisingly found that a germinant surfactant, which comprises a primary or secondary ammonium head group and linear unsubstituted C12-alkyl tail, as well as treatment systems comprising such germinant surfactant effectively interacts with endospores and sensitises them for germination into a vegetative form in a pulp suspension, even when the germinant surfactant is added relatively 30 short time before the web formation. It was highly unexpected that the germinant surfactant is able to sensitise endospores in a manner that transforms them into germinated or partially germinated form so that they can be easily destroyed, either by using a biocidal agent, heat or by the germinant surfactant itself during
    20176002 prh 09 -11- 2017 the short time that lapses between the intermediate residence entity and the following process stage, especially the web formation. The present invention thus enables manufacture of hygienic paper or board from an endospore-containing pulp suspension.
    According to one preferable embodiment of the invention the germinant surfactant is n-dodecylamine, n-dodecylguanidine, dodecylamine salt, dodecylguanidine salt or any of their mixtures, more preferably n-dodecylamine or dodecylguanidine salt, such as dodecylguanidine hydrochloride or dodecylguanidine acetate. Even more 10 preferably the germinant surfactant may be n-dodecylamine or dodecylguanidine hydrochloride.
    The germinant surfactant may be added, either alone or as a component of the treatment system, in amount of > 30 ppm, preferably > 50 ppm, more preferably > 15 60 ppm, given as active surfactant, to the fibre suspension which contains bacterial endospores. According to one embodiment the germinant surfactant may be added in amount that is in the range of 30 - 220 ppm, preferably 60 - 200 ppm, more preferably 70- 100 ppm, given as active surfactant, to the fibre suspension which contains bacterial endospores. The germinant surfactant can be added in 20 relatively low dosage levels, which is beneficial for both economic and technical reasons. In this manner, for example, foaming problems and interference with other papermaking chemicals may be avoided. Furthermore, low dosage level may ensure minute or insignificant amounts of germinant surfactant in the final product which may be a prerequisite for certain hygienic product grades such as food 25 packaging board.
    In the present context the term “intermediate residence entity” may be any pulp, water or broke storage tower or tank or corresponding entity in manufacture of pulp, paper, board, tissue or like, which entity has a residence time of at least two 30 hours. In one embodiment of the invention the intermediate residence entity is a pulper for pulp or broke. At least one fibre suspension flow is normally fed into the intermediate residence entity, such as storage tower or tank or the like, in its upper part and it is discharged from the lower part of the intermediate residence entity
    20176002 prh 09 -11- 2017 via an outlet. The residence time is understood as the time, which lapses between the entry of the fibre suspension into the residence entity and the discharge of the fibre suspension from the intermediate residence entity. The residence time for intermediate residence entities which operate under continuous feed and 5 discharge can be calculated in a manner known as such. The residence time may be, for example, at least 4 h, preferably at least 5 h, sometimes even at least 6 h. Prolonged residence times are typically encountered during planned or unplanned process stops. According to one preferable embodiment the germinant surfactant or the treatment system containing it is added to the fibre suspension when fibre 10 suspension’s residence time in the intermediate residence entity has exceeded 2 hours.
    The addition point of the germinant surfactant may be located at the lower part of the intermediate residence entity. The term “lower part of the intermediate 15 residence entity” denotes here the part of the intermediate residence entity that is located under the horizontal line that divides the residence entity into two parts of equal height, draw between the bottom and the upper end of the intermediate residence entity. The addition point of the germinant surfactant is preferably located at the mixing zone of the intermediate residence entity at the lower part of 20 the intermediate residence entity.
    Alternatively, or in addition, the germinant surfactant may be added at or after the outlet of the intermediate residence entity, but before the formation of the fibrous web. Preferably the germinant surfactant is added at or after the outlet of the 25 intermediate residence entity.
    According to one embodiment of the invention the time delay between the addition of the germinant surfactant and the formation of the fibrous web may be less than 60 min, preferably less than 45 min, more preferably less than 30 min. Preferably 30 the time delay is at least 15 min, but it is possible that in certain embodiments the time delay may be less than 15 minutes. The intermediate residence entity may be, for example in this case, the storage tower or the last broke tower. The relatively short time delay between the addition of the germinant surfactant and the
    20176002 prh 09 -11- 2017 web formation makes it possible to add the germinant surfactant close to the headbox of a paper or board machine. This means that for example after a production stop the germinant surfactant can be added after the intermediate residence entity, and the possible detrimental endospore formation in the 5 intermediate residence entity during the stop can be alleviated.
    According to one embodiment of the invention the germinant surfactant is added to the fibre suspension at or after the outlet of an intermediate residence entity, which is followed by one or more intermediate residence entities. For example, the 10 germinant surfactant is added to the fibre suspension at or after the outlet of a pulper for pulp or broke or the outlet of the first broke tower in series of broke towers. The fibre suspension is transferred from the outlet to a following intermediate residence entity. The residence time in the following intermediate residence entities is preferably at maximum 2 hours in each. According to this 15 embodiment, when there is at least one intermediate residence entity between the addition point and the formation of the fibrous web, the time delay between the addition of the germinant surfactant and the formation of the fibrous web may be at least 15 min, preferably at least 30 min, more preferably at least 45 min, even more preferably at least 60 min and less than 8 hours,
    According to one embodiment the fibre suspension is diluted from a first concentration, usually storage concentration, to a second concentration with dilution water. The fibre suspension may be diluted from high concentration of > 6 weight-%, sometimes > 10 weigh-%, to a second low concentration of < 4 weight25 %, preferably < 1 weigh-%. Often the first concentration may be in the range of 4 10 weight-%, quite often 6-8 weight-%. The germinant surfactant may be added to the fibre suspension either before or after the dilution, and it is shows good effect in sensitising and/or germinating endospores both in high and low fibre suspension concentrations. According to one embodiment the germinant 30 surfactant is added to fibre suspension, which has a concentration in the range of
    0.1-6 weight-%, preferably 0.1-4 weight-%, more preferably 0.1-2 weight-%, even more preferably 0.1 -1.5 weight-%. It has been observed that the addition of the germinant surfactant to fibre suspension with a low concentration provides an
    20176002 prh 09 -11- 2017 effective mixing of the germinant surfactant to the fibre suspension while producing active sensitisation of the bacterial endospores. On the other hand the addition of the germinant surfactant to fibre suspension with a high concentration provides advantages in view of process economy.
    According to one embodiment the germinant surfactant is added to the fibre suspension together with the dilution water in order to ensure the proper mixing of the germinant surfactant throughout the fibre suspension.
    According to one embodiment of the invention the amount of bacterial endospores, given as CFU/ml, in the fibre suspension is reduced at least 20 %, preferably at least 40 %, sometimes even at least 50 %, between the outlet of the intermediate residence entity and the formation of the fibrous web.
    After the initial formation of the fibrous web the web is dried in a drying section of a pulp, paper, board or tissue machine. The temperature in the drying section is typically at least 100 °C, preferably at least 110 °C, more preferably at least 120 °C, and the fibrous web is preferably subjected to this temperature for at least 0.3 min, more preferably for at least 0.5 min, preferably for at least 1 min in the drying section. According to one preferable embodiment the formed fibrous web is dried at a temperature of > 90 °C and the sensitised bacterial endospores, such as germinated or partially germinated bacterial endospores, are destroyed and killed. The exposure to heat energy thus provides the final effective destruction of sensitised and/or germinated endospores. The bacterial endospore content in the dried web may be < 1000 CFU/g, preferably < 500 CFU/g, more preferably < 250 CFU/g.
    According to one embodiment of the invention at least one biocidal agent may be added to the fibre suspension, before and/or after the addition of the germinant surfactant. The at least one biocidal agent is different from germinant surfactant. According to one embodiment at least one biocidal agent is added preferably prior to addition of the germinant surfactant. It is also possible to add the germinant surfactant to the fibre suspension simultaneously but preferably separately with
    20176002 prh 09 -11- 2017 the biocidal agent. Use of the treatment system that comprises germinant surfactant and biocidal agent(s) provide advantageous effect, where a reduction both in amounts of vegetative bacteria and endospores is significantly higher than the reduction achievable by biocidal agent(s) or germinant surfactant alone. It is 5 possible to add one or several different biocidal agents to the fibre suspension, either before and/or after the addition of the germinant surfactant. In case of several different biocidal agents, it is possible to add first biocidal agent(s) before the addition of the germinant surfactant and second biocidal agent(s) after the addition of the germinant surfactant. This provides great flexibility for the dosing of 10 various biocidal agents and possibilities to obtain an optimal control of bacteria and endospores.
    Biocidal agent, which may be added to the fibre suspension, preferably prior to the germinant surfactant addition, may be oxidizing biocide, which is preferably 15 selected from chlorine; alkali and alkaline earth hypochlorite salts; hypochlorous acid; chlorinated isocyanurates; bromine; alkali and alkaline earth hypobromite salts; hypobromous acid; bromine chloride; chlorine dioxide; ozone; hydrogen peroxide; peroxy compounds, such as performic acid, peracetic acid, percarbonate or persulfate; halogenated hydantoins, such as monohalodimethylhydantoins; 20 dihalodimethylhydantoins; perhalogenated hydantoins; monochloramines;
    monobromamines; dihaloamines; trihaloamines; urea reacted with an oxidant, the oxidant being e.g. alkali and alkaline earth hypochlorite salts or alkali and alkaline earth hypobromite salts; ammonium salts, e.g. ammonium bromide or ammonium sulfate, reacted with an oxidant, the oxidant being preferably alkali and alkaline 25 earth hypochlorite salts or alkali and alkaline earth hypobromite salts; or any combination thereof. Alkali and alkaline earth hypochlorite salts, such as sodium hypochlorite, are being preferred as oxidizing biocide.
    Alternatively the biocidal agent, which may be added to the fibre suspension, 30 preferably prior to the germinant surfactant addition, may be non-oxidizing biocide, which is preferably selected from glutaraldehyde; 2,2-dibromo-3nitrilopropionamide (DBNPA); 2-bromo-2-nitropropane-1,3-diol (Bronopol); quaternary ammonium compounds (quats), such as n-alkyl dimethyl benzyl
    20176002 prh 09 -11- 2017 ammonium chloride, didecyl dimethyl ammonium chloride (DDAC) or alkenyl dimethyl ammonium chloride; carbamates; 5-chloro-2-methyl-4-isothiazolin-3-one (CMIT); 2-methyl-4-isothiazolin-3-one (MIT); 1,2-dibromo-2,4-dicyanobutane, bis(trichloromethyl)sulfone; 2-bromo-2-nitrostyrene; 4,5-dichloro-1,2-dithiol-3-one;
    2-n-octyl-4-isothiazolin-3-one; 1,2-benzisothiazolin-3-one; ortho-phthaldehyde; other guanidines than dodecylguanidine salts, biguanidines, pyrithiones; 3-iodopropynyl-N-butylcarbamate; phosphonium salts, such as tetrakis hydroxymethyl phosphonium sulfate (THPS); dazomet; 2-(thiocyanomethylthio) benzothiazole; methylene bisthiocyanate (MBT); or any combination thereof.
    According to one preferable embodiment it is possible to add both oxidative and non-oxidative biocides to the fibre suspension, before and/or after the addition of germinant surfactant or simultaneously with the germinant surfactant. The treatment system comprises biocidal agent, which may be selected from oxidative 15 and non-oxidative biocide, and combinations thereof. The treatment system may thus comprise a plurality of different biocidal agents, which may be oxidative and/or non-oxidative biocides. According to one embodiment the germinant surfactant and biocidal agent(s) are used sequentially, preferably by adding biocidal agent(s) before the germinant surfactant.
    Biocidal agent(s), which are used with the germinant surfactant or as a part of the treatment system may be used in dosages which are conventional in the art. In some embodiment it is possible to use lower dosages of biocidal agent(s) after the germinant surfactant has sensitised the bacterial endospores and made them 25 more sensitive for biocidal agent(s). At least one active halogen containing biocidal agent may be added to the fibre suspension in amount of 1 - 10 ppm, preferably 2 - 8 ppm, more preferably 3-5 ppm, given as active halogen.
    The temperature of the fibre suspension during the addition of the germinant 30 surfactant may be at least +20 °C, preferably +40 - +70 °C. It has been observed that the elevated temperature of the fibre suspension may improve the sensitisation and/or germination effect obtainable by the germinant surfactant, or
    20176002 prh 09 -11- 2017 at least does not have any negative influence on the effect obtainable with the germinant surfactant.
    The pH of the pulp suspension is preferably in the pH range of 4 - 12 in order to guarantee the optimal interaction of the germinant surfactant and vegetative bacteria and/or germinant surfactant and the bacterial endopores. The addition of the germinant surfactant at dosage level that provides a decrease in the endospore amount does not significantly change pH of the fibre suspension. The pH change of the fibre suspension is less than 0.5 pH units, preferably less than
    0.25 pH units, more preferably less than 0.1 pH units, measured after the addition of the germinant surfactant. This is advantageous because stable pH of the fibre suspension minimises the disturbance for other chemical systems used in or added to the fibre suspension.
    The pulp suspension treated with the germinant surfactant may be formed into a fibrous web of paper, board or tissue and dried. The method according to the present invention is especially suitable for producing a hygienic fibrous web, such as hygienic web of paper, board, tissue or the like. In the present context the term “hygienic fibrous web” encompasses fibrous webs comprising cellulosic fibres, 20 where bacterial endospore content in the dried web is less than about 1000 CFU/g, preferably less than about 500 CFU/g, more preferably less than about 250 CFU/g. The endospore content is preferably < 1000 CFU/g, preferably < 500 CFU/g, more preferably < 250 CFU/g. According to one embodiment the hygienic fibrous web has a bacterial endospore content in the dried web < 100 CFU/g, 25 preferably < 75 CFU/g, more preferably 50 CFU/g.
    The fibre suspension comprises lignocellulosic and/or cellulosic fibres, optional papermaking additives and water. The fibre suspension may comprise, alternatively or in addition, microfibrillated cellulose. In this context lignocellulosic 30 fibres are fibres originating from wood, for example from softwood or hardwood.
    The lignocellulosic/cellulosic fibres may be virgin fibres obtained by any known pulping process and/or they may be recycled fibres and/or they may originate from broke. For example, the fibre stock may comprise cellulosic fibres obtained by
    20176002 prh 09 -11- 2017 mechanical pulping, chemical pulping, chemithermomechanical pulping or by repulping recycled or recovered fibres. The lignocellulosic/cellulosic fibres can be refined or unrefined, bleached or unbleached. The lignocellulosic/cellulosic fibres may be recycled unbleached or bleached kraft pulp fibres, hardwood semi5 chemical pulp fibres, grass pulp fibres or any mixtures thereof.
    EXPERIMENTAL
    Some embodiments of the invention are described in the following non-limiting 10 examples.
    Example 1
    Objective of this laboratory test was to study bacterial killing and spore germination effect of a germinant surfactant composition comprising 35 weight-% 15 of dodecylguanidine hydrochloride (DGH) and dipropyleneglycol as solvent in paper machine process water, at variable pulp consistency.
    Authentic circulation water, with low fibre content, and authentic broke, with high fiber content, were collected from a paper machine, which produced food 20 packaging board. Circulation water and broke samples were mixed together to obtain 6 samples in total, at 3 different pulp consistency levels.
    To obtain equal bacterial spore content in the samples at the start of the experiment, each sample was spiked with additional bacterial spores. Target spore 25 level in the sample was set to ca. 10 000 CFU/ml. The spore solution for spiking was prepared as follows: authentic spore-forming bacteria that were isolated from a paper making process were pre-grown for 2 days at +37 °C in a modified nutrient broth, after which the mature spores were harvested, and washed by using centrifugation and cold water.
    Out of the 6 samples, 3 test samples were treated with germinant surfactant comprising dodecylguanidine hydrochloride (DGH) and 3 samples were left without any chemical addition as reference samples. After addition of germinant surfactant, the test samples as well as the reference samples (no addition) were stored at 45 °C, mixing of 180 rpm, for 30 minutes, followed by quantification of total aerobic bacteria (non-pasteurized samples) and aerobic spores (plate count agar, +32°C, 2 days incubation). Prior to the aerobic spore determination, samples 5 were pasteurized at +82°C for 10 min. Weight of suspended solids per liter of liquid, i.e. pulp consistency, was determined at the end of the test (dry weight of sample per total weight of sample). Results of are shown in Table 1.
    Table 1 Results of Example 1
    Pulp concistency (w/w-%)DGH content (mg/L as active)Aerobicspores, cfu/ml (+82°C,10 min, +32°C, 2d PCA)Spore germination efficacy (%)Total aerobic bacteria (+32°C, 2d PCA)Bacterial killing efficacy (%)0.1020 00098300 000100100400300305 4008740 000781007009 000605 10045170 000551002 80077 000
    20176002 prh 09 -11- 2017
    Results in Table 1 show that germinant surfactant comprising DGH-biocide, at dosage 100 mg/l as active component, showed excellent bacterial killing (100%) and spore germination (98%) effect in low 0.1 % consistency sample. Similarly, 15 good bacterial killing (78%) and spore germination (87%) effects were obtained in w-% consistency sample. In the sample having highest 6 % consistency, the bacterial killing (55%) and spore germination efficacy (45%) of the germinant surfactant were somewhat lower than in the other samples but still significant effect could be observed.
    Obtained results indicate that a germinant surfactant comprising DGH may effectively be used to hygienize spore contaminated process streams with different pulp consistencies. It thus provides a novel tool for reduction of bacterial spores in both low and thick pulp stock, such as dilute and thick broke towers. Such a
    20176002 prh 09 -11- 2017 hygienisation treatment, i.e. spore germination efficacy of > 45 %, eventually helps the mills to meet strict hygiene limits set for food packaging board production.
    Example 2
    Authentic broke and circulation water samples were collected from an alkaline paper mill producing food packaging board. 1 litre of broke was stored for 2 days, +45 °C, with closed cap, without mixing, in order to induce anaerobism and thus bacterial sporulation. This stagnant sample was divided to four 100 ml samples, out of which two replicate samples were treated with a germinant surfactant 10 comprising 35 weight-% dodecylguanidine hydrochloride (DGH) and dipropyleneglycol as solvent. The dosage was 70 mg/L as active DGH. Two replicates were left without any chemical additions as reference samples.
    After chemical contact time of 5 min, all samples were diluted three times with the 15 circulation water and incubated for 30 minutes, at +45 °C, mixing of 160 rpm. Total aerobes (PCA, +37 °C) and aerobic spores (PCA, +37 °C) were measured at start from reference samples and after the total contact time of 35 min from all samples. Results are shown in Figure 1.
    In Figure 1:
    A = fresh broke at start, no DGH
    B = Stagnant 2 d old broke, no DGH
    C = Stagnant 2 d old broke mixed with dilution water, no DGH
    D = Stagnant 2 d old broke treated with DGH ad 70 ppm (as active) for 5 min, and 25 mixed with dilution water
    Figure 1 shows for reference samples that fresh broke contained a large amount, 1.6 x 107 CFU/ml, of total aerobic bacteria, but little, 14 CFU/ml, aerobic spores. After 2 days of ’’stagnant” storage at +45 °C, the aerobic spore count of broke 30 markedly increased from 14 CFU/ml to 500 CFU/ml, and total aerobes level remained at high level, 9,3 χ 106 CFU/ml. Due to addition of the dilution water, which was circulation water with 26 spores/ml, aerobic spore count decreased from 500 CFU/ml to 330 CFU/ml.
    20176002 prh 09 -11- 2017
    When the stagnant and diluted broke was treated with germinant surfactant comprising DGH, at dosage of 70 mg/l active, the level of aerobic spores decreased from 330 CFU/ml to 120 CFU/ml, and total aerobic bacteria level 5 decreased slightly from 9 * 106 CFU/ml to 2 χ 10s. Obtained results thus indicate that the germinant surfactant comprising DGH may be used at economically feasible treatment level for effective broke hygienisation, i.e. for spore germination efficacy of > 60 %, which is a significant improvement for hygienic paper or board production, and killing of aerobic bacteria, in conditions that correspond to 10 authentic processing of broke at food packaging board mills. Germinant surfactant comprising DGH thus provides a unique spore control solution for hygienic board production.
    Example 3
    Objective of this laboratory test was to study effect of biocidal pre-treatment on bacterial killing and spore germination efficacy of a germinant surfactant comprising 35 weight-% of dodecylguanidine hydrochloride (DGH) and dipropyleneglycol as solvent in paper machine process water.
    Authentic circulation water (1 litre) was collected from a paper machine producing food packaging board and divided into 4 samples with volume of 50 ml. To obtain equal bacterial spore content in the samples at start of the experiment, each sample was spiked with additional bacterial spores. The target level for spores was c.a. 10 000 CFU/ml. The spore solution for spiking was prepared as follows:
    authentic spore-forming bacteria that were isolated from a paper making process were pre-grown for 2 days at +37 °C in modified nutrient broth, after which the mature spores were harvested, and washed by using centrifugation and cold water. Out of the 4 samples,
    - the first sample was left without any chemical addition as a reference sample.
    - the second sample was treated with sodium hypochlorite, at dosage of 5 mg/l, given as active chlorine;
    - the third sample was treated with a germinant surfactant comprising dodecylguanidine hydrochloride (DGH), at dosage level of 100 mg/l, given as active compound; and
    - the fourth sample was treated with sodium hypochlorite, at dosage of 5 mg/l, given as active chlorine) for 1 minute, after which the third sample was treated with a germinant surfactant comprising dodecylguanidine hydrochloride (DGH), at dosage level of 100 mg/l, given as active compound;
    Samples were stored at 45 °C, under mixing of 180 rpm, for 30 minutes except samples 2 and 4, which were in addition pre-treated with sodium hypochlorite for 1 minute. After the treatment the amount of total aerobic bacteria (non-pasteurized samples) and aerobic spores were quantified (plate count agar, +32 °C, 2 days incubation). Prior to the aerobic spore determination, samples were pasteurized at 15 +82 °C for 10 min. Results of are shown in Table 2
    Table 2 Results of Example 3.
    20176002 prh 09 -11- 2017
    SampleTotal aerobic bacteriaPCA +32, 30min @45°CAerobic spores PCA +32, 30min (®45°CEHRedox1. Process water, no biocides7 000 00013 0007.61652. Process water with sodium hypochlorite as 5 ppm (as active Chlorine)320 00017 0007.71543. Process water with DGH as 100 ppm (as active)10 0003 0007.61664. Process water, with sodium hypochlorite as 5 ppm (as act Cl) pre-treatment (1min), followed by DGH treatment as 100ppm (as active)4 7009007.7147
    20176002 prh 09 -11- 2017
    Results in Table 3 show that sodium hypochlorite showed good killing effect against total aerobic bacteria, whereby the level decreased from 7 000 000 CFU/ml to 32 000 CFU/ml, but it did not have any effect on bacterial spores, as the spore counts were at 17 000 CFU/ml level despite the chlorine treatment.
    Germinant surfactant comprising DGH showed alone an excellent bacterial killing effect, as the total aerobic bacteria level decreased from 7 000 000 CFU/ml to 10 000 CFU/ml, and also good spore germination effect, as the aerobic spore count decreased from 13 000 to 3000 CFU/ml, i.e. germination efficacy of > 70 %, 10 which is a significant improvement for hygienic paper or board production. The most effective killing and spore germination effect was obtained with sodium hypochlorite as pre-treatment, followed by treatment with germinant surfactant comprising DGH. This dual biocide treatment, which did not change process pH nor ORP, caused a drastic drop in total aerobic bacteria level from 7 000 000 15 CFU/ml to 4 700 CFU/ml and in bacterial spore count from 13 000 CFU/ml to 900
    CFU/ml, i.e. germination efficacy of > 90 %, which is a significant improvement in hygienic paper or board production. Obtained results indicate clearly that fast acting biocides, such as sodium hypochlorite, may preferably be used as a pretreatment before dosage of germinant surfactant comprising DGH for spore 20 germination purposes. Germinant surfactant comprising DGH together with sodium hypochlorite pre-treatment provides a novel tool for easy and quick reduction of bacterial spores, such as germination efficacy > 90 %, in pulp and paper process streams which eventually helps food packaging board mills to meet strict hygiene limits of final board.
    Even if the invention was described with reference to what at present seems to be the most practical and preferred embodiments, it is appreciated that the invention shall not be limited to the embodiments described above, but the invention is intended to cover also different modifications and equivalent technical solutions 30 within the scope of the enclosed claims.
    权利要求:
    Claims (13)
    [1] 1. Method for manufacturing a fibrous web, such as web of paper, board, tissue or the like, the method comprising
    [2] 5 (a) obtaining at least one fibre suspension of lignocellulosic and/or cellulosic fibres, (b) feeding the fibre suspension into an intermediate residence entity, such as pulper, storage tower or broke tower, (c) discharging fibre suspension, which comprises bacterial endospores, out of the intermediate residence entity via an outlet after a residence time of at least 2 hours
    10 in the intermediate residence entity, (d) forming after a time delay the fibre suspension into a fibrous web, wherein bacterial endospores are sensitised for germination by adding a germinant surfactant, which comprises a primary or secondary ammonium head group and a
    15 linear unsubstituted C12-alkyl tail, to the fibre suspension at an addition point, which is located at the lower part of the intermediate residence entity or after the outlet of the intermediate residence entity, but before the formation of the fibrous web.
    20 2. Method according to claim 1, characterised in diluting the fibre suspension from a first concentration to a second concentration with dilution water, whereby the germinant surfactant is preferably added to the fibre suspension together with the dilution water.
    25 3. Method according to claim 1 or 2, characterised in that the germinant surfactant is n-dodecylamine or n-dodecylguanidine, dodecylamine salt or dodecylguanidine salt, such as dodecylguanidine hydrochloride, or any of their mixture.
    30 4. Method according to claim 1, 2 or 3, characterised in that the time delay between the addition of the germinant surfactant and the formation of the fibrous web is less than 60 min, preferably less than 45 min, more preferably less than 30 min.
    20176002 prh 09 -11- 2017
    5. Method according to claim 1, 2 or 3, characterised in that the time delay between the addition of the germinant surfactant and the formation of the fibrous web is at least 15 min, preferably at least 30 min, more preferably at least 45 min,
    5 even more preferably at least 60 min and less than 8 hours, when there is at least one intermediate residence entity between the addition point and the fibrous web formation.
    [3] 6. Method according to any of preceding claims 1 - 5, characterised in adding the 10 germinant surfactant in amount of > 30 ppm, preferably 60 - 200 ppm, more preferably 70-100 ppm, given as active surfactant.
    [4] 7. Method according to any of preceding claims 1 - 6, characterised in drying the formed fibrous web at a temperature of > 90 °C and destroying the sensitised
    15 bacterial endospores, such as germinated or partially germinated bacterial endospores.
    [5] 8. Method according to claim 7, characterised in that the bacterial endospore content in the dried web is < 1000 CFU/g, preferably < 500 CFU/g, more
    20 preferably < 250 CFU/g.
    [6] 9. Method according to any of preceding claims 1 - 8, characterised in that the amount of bacterial endospores, given as CFU/ml, in the fibre suspension is reduced at least 20 %, preferably at least 40 %, between the outlet of the
    25 intermediate residence entity and the formation of the fibrous web.
    [7] 10. Method according to any of preceding claims 1 - 9, characterised in that at least one biocidal agent is added to the fibre suspension, preferably prior to addition of the germinant surfactant.
    [8] 11. Method according to claim 10, characterised in that at least one biocidal agent is oxidizing biocide, which is preferably selected from chlorine; alkali and alkaline earth hypochlorite salts; hypochlorous acid; chlorinated isocyanurates;
    20176002 prh 09 -11- 2017 bromine; alkali and alkaline earth hypobromite salts; hypobromous acid; bromine chloride; chlorine dioxide; ozone; hydrogen peroxide; peroxy compounds, such as performic acid, peracetic acid, percarbonate or persulfate; halogenated hydantoins, such as monohalodimethylhydantoins; dihalodimethylhydantoins;
    5 perhalogenated hydantoins; monochloramines; monobromamines; dihaloamines; trihaloamines; urea reacted with an oxidant, the oxidant being e.g. alkali and alkaline earth hypochlorite salts or alkali and alkaline earth hypobromite salts; ammonium salts, e.g. ammonium bromide or ammonium sulfate, reacted with an oxidant, the oxidant being preferably alkali and alkaline earth hypochlorite salts or 10 alkali and alkaline earth hypobromite salts; or any combination thereof.
    [9] 12. Method according to claim 10, characterised in that at least one biocidal agent is non-oxidizing biocide, which is preferably selected from glutaraldehyde; 2,2-dibromo-3-nitrilopropionamide (DBNPA); 2-bromo-2-nitropropane-1,3-diol
    15 (Bronopol); quaternary ammonium compounds (quats), such as n-alkyl dimethyl benzyl ammonium chloride, didecyl dimethyl ammonium chloride (DDAC) or alkenyl dimethyl ammonium chloride; carbamates; 5-chloro-2-methyl-4isothiazolin-3-one (CMIT); 2-methyl-4-isothiazolin-3-one (MIT); 1,2-dibromo-2,4dicyanobutane, bis(trichloromethyl)sulfone; 2-bromo-2-nitrostyrene; 4,5-dichloro20 1,2-dithiol-3-one; 2-n-octyl-4-isothiazolin-3-one; 1,2-benzisothiazolin-3-one; orthophthaldehyde; other guanidines than dodecylguanidine salts, biguanidines, pyrithiones; 3-iodopropynyl-N-butylcarbamate; phosphonium salts, such as tetrakis hydroxymethyl phosphonium sulfate (THPS); dazomet; 2-(thiocyanomethylthio) benzothiazole; methylene bisthiocyanate (MBT); or any combination thereof.
    [10] 13. Method according to any of preceding claims 1-12, characterised in that at least one active halogen containing biocidal agent is added to the fibre suspension in amount of 1 - 10 ppm, given as active halogen.
    30
    [11] 14. Treatment system for sensitising bacterial endospores for germination in a manufacture of a fibrous web, such as web of paper, board, tissue or the like, the system comprising
    - a germinant surfactant, which comprises a primary or secondary ammonium head group and a linear unsubstituted C12-alkyl tail, and
    - at least one biocidal agent.
    5
    [12] 15. Treatment system according to claim 14, characterised in that the biocidal agent is selected from oxidative and non-oxidative biocide, and combinations thereof.
    [13] 16. Treatment system according to claim 14 or 15, characterised in that the
    10 germinant surfactant and biocidal agent(s) are used sequentially, preferably by adding biocidal agent(s) before the germinant surfactant.
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    同族专利:
    公开号 | 公开日
    CA3080946A1|2019-05-16|
    US20210189646A1|2021-06-24|
    JP2021502499A|2021-01-28|
    RU2020118738A3|2022-01-27|
    EP3707307A1|2020-09-16|
    CN111315930A|2020-06-19|
    FI128395B|2020-04-30|
    RU2020118738A|2021-12-09|
    BR112020007036A2|2020-10-20|
    KR20200079523A|2020-07-03|
    WO2019092317A1|2019-05-16|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    US4745132A|1986-07-31|1988-05-17|Betz Laboratories, Inc.|Biocidal compositions and use thereof employing a synergistic mixture of n-alkyldimethyl benzyl ammonium halide and n-dodecylguanidine|
    US5041463A|1990-08-13|1991-08-20|Betz Laboratories, Inc.|Biocidal compositions and use thereof containing a synergistic mixture of glutaraldehyde and dodecylguanidine hydrochloride|
    CA2204279A1|1994-11-04|1996-05-17|Chih M. Hwa|Synergistic biocidal combinations|
    AU4177401A|2000-03-08|2001-09-17|Hercules Inc|Control of spore forming bacteria|
    US6656919B1|2002-01-11|2003-12-02|Clarence L. Baugh|Method and a product for the rapid decontamination and sterilization of bacterial endospores|
    MX2010014528A|2008-07-02|2011-03-03|Miret Lab|Use of cationic surfactants as sporicidal agents.|
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    PCT/FI2018/050821| WO2019092317A1|2017-11-09|2018-11-08|Method for manufacturing a fibrous web|
    US16/758,058| US20210189646A1|2017-11-09|2018-11-08|Method for manufacturing a fibrous web|
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